In 2002, Elon Musk, the busy billionaire and CEO of Tesla, founded the SpaceX space travel company, with the aim of transporting people and freight back and forth to the moon or Mars in the "Starship" spacecraft.
Having said this, rockets and spacecraft are highly complex, vulnerable constructions. The problems encountered by the Apollo 13 mission in 1970 and the Challenger disaster in January 1986 demonstrate all too clearly the risks of manned space Travel.
When building a rocket, the tank is one of the most difficult primary structures. It must be very light, because every single kilogramme of weight to be sent into orbit costs over 100,000 Euros. At the same time, the tanks containing hydrogen and oxygen experience pressures greater than 250 bar. Finding a good and, above all, reliable solution here is a serious engineering challenge. Before being deployed in a rocket, the tanks are of course tested on the ground. During initial testing on the SpaceX tanks, the lid literally flew off the tank. The most likely cause was the quality of the welding.
Securing welded seams with the TIP TIG process
Elon Musk's engineers looked for a solution and hit on the patented TIP TIG welding process invented by Austrian engineer and entrepreneur Siegfried Plasch. His special process subjects the structure to less heat, which means there is less thermal stress on the material and a more resilient welded seam is created. At the same time, the welding is many times faster than traditional MIG/MAG or WIG techniques. Siegfried Plasch has been a client at Handtmann e-solutions GmbH & Co. KG for many years and he uses the inverter power sources made in Ochsenhausen in his Equipment.
During the next pressure test on a SpaceX tank, the TIP TIG welded tanks held until the stainless steel sheets themselves developed cracks at significantly higher than the required pressure resistance. After this successful test of the improved prototype, Elon Musk announced that only the TIP TIG process designed by Handtmann e-solutions' customer Siegfried Plasch would be approved for the production of all future spacecraft tanks.
"At Handtmann, we are proud that our solutions have been able to make a small contribution to the success of such a fantastic project", Klaus Haas, authorised representative at Handtmann e-solutions, is pleased.
Handtmann welding inverters can be used in many sectors
Welding inverters from Handtmann e-solutions are not just used in aerospace. Customers in the automotive industry, shipbuilding and steelwork also use our systems and expertise. Our technology is also deployed in lots of "standard" welding Equipment.
Authors: Lea Maier, Hans Reichhardt / Photos: Julia Haas, Reinhold Herzog